{"id":169,"date":"2026-01-14T17:46:12","date_gmt":"2026-01-14T09:46:12","guid":{"rendered":"https:\/\/www.xycmat.com\/?p=169"},"modified":"2026-02-12T15:50:49","modified_gmt":"2026-02-12T07:50:49","slug":"precision-rolls","status":"publish","type":"post","link":"https:\/\/www.xycmat.com\/de\/successful-case\/precision-rolls\/","title":{"rendered":"Keramik Walze-Keramik Zwei-Walzen-Keramik Drei-Walzen"},"content":{"rendered":"

Pr\u00e4zisionswalzen<\/strong>123
Keramik Walze-Keramik Zwei-Walzen-Keramik Drei-Walzen<\/p>\n\n\n\n

1. Produkt\u00fcbersicht<\/strong>
Walzen aus Wolframkarbid sind wichtige Werkzeuge f\u00fcr die plastische Verformung von Metallen (Walzprodukten). Sie sind wesentliche Verbrauchskomponenten, die die Effizienz des Walzwerks und die Qualit\u00e4t der gewalzten Materialien erheblich beeinflussen. Als Kernst\u00fccke von Stahlwalzwerken \u00fcben diese Walzen \u00fcber ein Paar oder einen Satz rotierender Walzen Druck aus, um Stahl zu formen. W\u00e4hrend des Betriebs sind sie dynamischen und statischen Belastungen, Verschlei\u00df und W\u00e4rmeschwankungen ausgesetzt.<\/p>\n\n\n\n

Wolframkarbidwalzen bestehen aus Wolframkarbidpartikeln, die mit einem metallischen Bindemittel verbunden sind und eine au\u00dfergew\u00f6hnliche H\u00e4rte und hervorragende Verschlei\u00dffestigkeit aufweisen.<\/p>\n\n\n

\n
\"\"<\/figure>\n<\/div>\n\n\n

2. Kriterien f\u00fcr die Bewertung von Leistung und Qualit\u00e4t<\/strong>
Leistung und Qualit\u00e4t der Walzen h\u00e4ngen davon ab:<\/p>\n\n\n\n

    \n
  • Chemische Zusammensetzung und Herstellungsverfahren<\/li>\n\n\n\n
  • Mikrostruktur<\/li>\n\n\n\n
  • Physikalische und mechanische Eigenschaften<\/li>\n\n\n\n
  • Art der inneren Eigenspannungen<\/li>\n<\/ul>\n\n\n\n

    Ihre tats\u00e4chliche Leistung in Walzwerken wird auch durch folgende Faktoren beeinflusst:<\/p>\n\n\n\n

      \n
    • Bedingungen der M\u00fchle<\/strong>z. B. Walzentyp, Walzen-\/Kanalausf\u00fchrung, K\u00fchlsystem, Lagertyp<\/li>\n\n\n\n
    • Rollende Bedingungen<\/strong>z. B. Materialart und -abmessungen, Verformungsbest\u00e4ndigkeit, Reduktionsplan, Temperaturregime, Produktionsziele und Betriebsverfahren<\/li>\n\n\n\n
    • Anforderungen an die Produktqualit\u00e4t<\/strong>: besonders strenge Anforderungen an die Oberfl\u00e4chenbeschaffenheit<\/li>\n<\/ul>\n\n\n\n

      3. Produkttypen und Anwendungen<\/strong><\/p>\n\n\n\n

      1) Photovoltaik-Farbband-spezifische Pr\u00e4zisionswalzen<\/strong>
      Anmeldung<\/em>: Speziell entwickelt f\u00fcr die Herstellung von B\u00e4ndern und FFC-Dr\u00e4hten f\u00fcr die Photovoltaik (PV).
      Eigenschaften<\/em>:<\/p>\n\n\n\n

        \n
      • Hohe Pr\u00e4zision: Rundlauf und Rundheit \u2264 0,001 mm<\/li>\n\n\n\n
      • Hohe H\u00e4rte mit einer Oberfl\u00e4chenrauhigkeit von Ra 0,01<\/li>\n\n\n\n
      • Einfache Wartung und \u00fcber 50-mal l\u00e4ngere Lebensdauer als SKD11-Werkzeugstahl<\/li>\n<\/ul>\n\n\n\n

        Xiayang-Pr\u00e4zisionswalzen sind seit langem in High-End-Ausr\u00fcstungen aus Japan und Korea sowie in erstklassige inl\u00e4ndische Walzsysteme integriert und genie\u00dfen einen hohen Marktanteil und gro\u00dfes Vertrauen sowohl bei Erstausr\u00fcstern als auch bei Endverbrauchern.<\/p>\n\n\n\n

        2) Keramische Rollen<\/strong>
        Vorteile des Materials<\/em>: Hergestellt aus Hochleistungskeramik wie Zirkoniumdioxid, bietet:<\/p>\n\n\n\n

          \n
        • Au\u00dfergew\u00f6hnliche H\u00e4rte und Verschlei\u00dffestigkeit<\/li>\n\n\n\n
        • Nicht-magnetische und nicht-leitende Eigenschaften<\/li>\n\n\n\n
        • Hervorragender Oberfl\u00e4chenglanz mit einer Rauhigkeit von bis zu Ra 0,05<\/li>\n\n\n\n
        • Rundlauf- und Rundheitsgenauigkeit bis zu 0,001 mm<\/li>\n<\/ul>\n\n\n\n

          Umweltfreundliche Attribute<\/em>:<\/p>\n\n\n\n

            \n
          • Umweltsicher - f\u00fcr die Medizin- und Lebensmittelindustrie geeignet<\/li>\n\n\n\n
          • Energieeffizient: reduziert den Energieverbrauch bei Umformprozessen um \u00fcber 30%<\/li>\n\n\n\n
          • Hochtemperaturstabilit\u00e4t: kann kontinuierlich in oxidierenden Atmosph\u00e4ren \u00fcber 1000\u00b0C mit ausgezeichneter chemischer Stabilit\u00e4t, Korrosionsbest\u00e4ndigkeit, Oxidationsbest\u00e4ndigkeit, Temperaturwechselbest\u00e4ndigkeit und Kontaminationsfreiheit betrieben werden<\/li>\n\n\n\n
          • Z\u00e4higkeit des Materials: Zirkoniumdioxid geh\u00f6rt zu den z\u00e4hesten Werkstoffen in der Familie der technischen Hochleistungskeramiken<\/li>\n<\/ul>\n\n\n\n

            4. Zentrale Leistungsanforderungen f\u00fcr Hartmetallwalzen<\/strong><\/p>\n\n\n\n

            \u8868\u683c<\/p>\n\n\n\n

            Leistungsindikator<\/th>Anwendungsszenario und Anforderung<\/th><\/tr><\/thead>
            Thermische Rissbest\u00e4ndigkeit<\/td>Schruppwalzen legen Wert auf Festigkeit und Widerstandsf\u00e4higkeit gegen thermische Rissbildung<\/td><\/tr>
            H\u00e4rte<\/td>Endbearbeitungswalzen arbeiten mit hohen Geschwindigkeiten; H\u00e4rte und Verschlei\u00dffestigkeit sind entscheidend f\u00fcr die Oberfl\u00e4chenqualit\u00e4t des Endprodukts<\/td><\/tr>
            Schlagz\u00e4higkeit<\/td>Bei starken K\u00fcrzungen sind eine hohe Bissfestigkeit und Sto\u00dffestigkeit erforderlich.<\/td><\/tr>
            Oberfl\u00e4che<\/td>Das Walzen von d\u00fcnnwandigen Produkten erfordert au\u00dfergew\u00f6hnliche Walzensteifigkeit, Gleichm\u00e4\u00dfigkeit des Gef\u00fcges, Bearbeitungspr\u00e4zision und Oberfl\u00e4chengl\u00e4tte<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

            5. Produktreihen (Anwendungsbereiche)<\/strong>
            Xiayang bietet eine breite Palette an spezialisierten Pr\u00e4zisionswalzen f\u00fcr verschiedene industrielle Anwendungen:<\/p>\n\n\n\n

              \n
            • Fotovoltaikband-spezifische Rollen<\/li>\n\n\n\n
            • Rollen aus Platten- und Maschenmaterial<\/li>\n\n\n\n
            • Rollen f\u00fcr die Schmuckherstellung<\/li>\n\n\n\n
            • Rohrformwalzen aus Metall<\/li>\n\n\n\n
            • Brillengestellformrollen<\/li>\n\n\n\n
            • Geschwei\u00dfte Rohrwalzen<\/li>\n\n\n\n
            • FFC (Flexible Flat Cable) spezifische Rollen<\/li>\n\n\n\n
            • Lackdrahtrollen (Magnetdraht)<\/li>\n<\/ul>\n\n\n\n

              Hinweis<\/strong>: \"Wolframkarbidrollen\" sind auch bekannt als Sinterkarbidwalzen<\/strong>.<\/p>","protected":false},"excerpt":{"rendered":"

              Precision Rolls123Ceramic Roller-ceramic Dual-roll-ceramic Three-roll 1. Product OverviewTungsten carbide rolls are critical tools used to induce plastic deformation in metals (rolled products). They are essential consumable components that significantly influence mill efficiency and the quality of rolled materials. As core parts of steel rolling mills, these rolls apply pressure through a pair or set of […]<\/p>","protected":false},"author":1,"featured_media":171,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[54,53],"tags":[],"class_list":["post-169","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-automotive-industry","category-successful-case"],"yoast_head":"\nCeramic Roller-ceramic Dual-roll-ceramic Three-roll - XYC<\/title>\n<meta name=\"description\" content=\"Tungsten carbide rolls are critical tools used to induce plastic deformation in metals (rolled products). They are essential consumable components that significantly influence mill efficiency and the quality of rolled materials. As core parts of steel rolling mills, these rolls apply pressure through a pair or set of rotating rolls to shape steel. During operation, they endure dynamic and static loads, wear, and thermal fluctuations.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.xycmat.com\/de\/successful-case\/precision-rolls\/\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/www.xycmat.com\/successful-case\/precision-rolls\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/www.xycmat.com\/successful-case\/precision-rolls\/\"},\"author\":{\"name\":\"XYCeramic_Solutions\",\"@id\":\"https:\/\/www.xycmat.com\/#\/schema\/person\/f0d1f9b83d8b0f982658f15f87a08f10\"},\"headline\":\"Ceramic Roller-ceramic Dual-roll-ceramic Three-roll\",\"datePublished\":\"2026-01-14T09:46:12+00:00\",\"dateModified\":\"2026-02-12T07:50:49+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/www.xycmat.com\/successful-case\/precision-rolls\/\"},\"wordCount\":483,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\/\/www.xycmat.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/www.xycmat.com\/successful-case\/precision-rolls\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.xycmat.com\/wp-content\/uploads\/2026\/01\/image-13.png\",\"articleSection\":[\"Automotive Industry\",\"Success Cases\"],\"inLanguage\":\"de\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\/\/www.xycmat.com\/successful-case\/precision-rolls\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.xycmat.com\/successful-case\/precision-rolls\/\",\"url\":\"https:\/\/www.xycmat.com\/successful-case\/precision-rolls\/\",\"name\":\"Ceramic Roller-ceramic Dual-roll-ceramic Three-roll - XYC\",\"isPartOf\":{\"@id\":\"https:\/\/www.xycmat.com\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/www.xycmat.com\/successful-case\/precision-rolls\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/www.xycmat.com\/successful-case\/precision-rolls\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.xycmat.com\/wp-content\/uploads\/2026\/01\/image-13.png\",\"datePublished\":\"2026-01-14T09:46:12+00:00\",\"dateModified\":\"2026-02-12T07:50:49+00:00\",\"description\":\"Tungsten carbide rolls are critical tools used to induce plastic deformation in metals (rolled products). 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