Ceramic Pump and Valve Plunger Related Products
Explore our other high-performance ceramic fluid control components, matching with plungers to build a complete anti-corrosion and wear-resistant fluid control system
세라믹 펌프 및 밸브 플런저
Made of toughened structural ceramic materials, high mechanical strength, long...
자세히 알아보기
Ceramic valve plate | Hemodialysis delivery for medical equipment | Corrosion‑resistant and durable | Precision alumina ceramic components
The high-purity alumina ceramic precision structural parts produced by our...
자세히 알아보기사례 배경 및 과제
With the upgrading of industrial fluid control systems, pump and valve equipment are increasingly used in harsh working environments such as high pressure, strong corrosion, high temperature and high precision. Our customers cover global pump and valve manufacturers, chemical processing enterprises, semiconductor equipment suppliers and food medical production enterprises, and they face serious performance limitations when using traditional metal/plastic plungers in actual production.
As the core moving part of fluid control, the plunger directly determines the sealing performance, service life and operation stability of the whole pump and valve system. The defects of traditional plunger materials lead to frequent maintenance and replacement, which not only increases the production cost, but also causes production downtime and even fluid leakage and medium contamination, which brings great hidden dangers to the safe and efficient production of enterprises.
- Metal plungers are easy to wear and corrode in corrosive media, resulting in short service life (generally only 1-3 months)
- Plastic plungers have low mechanical strength and cannot adapt to high-pressure working conditions (≥10MPa)
- Poor surface precision of traditional plungers leads to serious sealing leakage and unstable pressure output
- Metal ion shedding of traditional plungers pollutes the transported medium, which cannot meet the high purity requirements of semiconductor/medical/food industries
- Frequent replacement of plungers leads to high maintenance costs and production downtime loss
세라믹 펌프 및 밸브 플런저
제품 특징/제품 기능
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High Mechanical Strength & Long Service Life
Reinforced structural ceramic material, 3-5 times longer service life than metal plungers
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Wear, Corrosion & High Temperature Resistant
Adapt to -50℃~800℃, immune to acid/alkali/organic solvent erosion
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Ultra-High Surface Precision & Sealing
Up to ±0.001mm precision, Ra≤0.05μm mirror finish, zero leakage risk
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Green Environmental Protection & No Pollution
Pollution-free process, non-toxic, RoHS/REACH/FDA compliant
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High Compatibility & Customizable
Adapt to various sealing materials, support non-standard size customization
Customized Ceramic Plunger Solutions
Based on different working conditions such as medium type, pressure, temperature and precision requirements, we provide targeted ceramic plunger customization solutions to meet the personalized needs of customers
High-Pressure Working Condition Plunger
Adopting silicon nitride ceramic material with ultra-high bending strength (≥800MPa), it can withstand working pressure up to 100MPa, suitable for high-pressure hydraulic pumps, high-pressure metering pumps and other equipment.
Strong Corrosion Resistant Composite Plunger
Alumina + zirconia composite ceramic material with excellent chemical inertness, resisting strong corrosive media such as hydrofluoric acid and concentrated sulfuric acid, for chemical and semiconductor wet process equipment.
Food & Medical Grade High-Purity Plunger
99.99% high-purity alumina ceramic material, non-toxic, odorless, easy to clean, no medium contamination, meeting FDA food safety and medical device ISO 13485 standards.
Ceramic Plunger Application Industries & Matching Equipment
Our ceramic pump and valve plungers are widely used in various industrial fluid control systems, matching with professional pump and valve equipment to achieve efficient and stable operation
| Application Industry | Matching Pump/Valve Equipment | 세라믹 부품 | Main Ceramic Material |
|---|---|---|---|
| Chemical & Pharmaceutical | Metering Pump, Diaphragm Pump, Corrosive Medium Valve | Ceramic Plunger, Ceramic Valve Core, Ceramic Valve Seat | Zirconia, Alumina Composite |
| 반도체 | Precision Fluid Delivery Pump, Wet Process Valve | High-Precision Ceramic Plunger, Ceramic Nozzle | High-Purity Alumina, Silicon Carbide |
| 기계 공학 | High-Pressure Hydraulic Pump, Industrial Globe Valve | High-Strength Ceramic Plunger, Ceramic Guide Sleeve | Silicon Nitride, Zirconia |
| Food & Medical | Sterile Delivery Pump, Medical Precision Valve | High-Purity Ceramic Plunger, Ceramic Check Valve | 99.99% High-Purity Alumina |
| 자동차 산업 | Fuel Injection Pump, Cooling System Valve | High-Temperature Resistant Ceramic Plunger | 알루미나, 탄화규소 |
Ceramic Plunger Applications in Key Pump/Valve Equipment
High-Pressure Metering Pump
Core ceramic component: High-strength ceramic plunger, requiring ultra-high precision and pressure resistance, ensuring accurate medium metering and no leakage.
Chemical Corrosive Valve
Core ceramic components: Ceramic plunger + valve core, excellent corrosion resistance, adapting to various strong corrosive chemical media in chemical production.
Food Grade Delivery Pump
Core ceramic component: High-purity alumina ceramic plunger, non-toxic, easy to clean, no medium contamination, meeting food safety and hygiene standards.
Rigorous Custom Production Process
From working condition analysis to final delivery, we follow a strict quality management system to ensure each ceramic plunger meets the high standards of fluid control systems
Working Condition Analysis & Material Matching
Our engineering team communicates deeply with customers to analyze medium type, pressure, temperature, precision and other working conditions, and select the most suitable ceramic material (alumina/zirconia/silicon nitride) for targeted matching.
Material Formula & Structural Design
Optimize ceramic material formula according to working conditions, conduct 3D structural design and finite element simulation analysis to ensure the plunger's mechanical performance and sealing effect meet the requirements.
Forming Sintering & Density Control
Adopt isostatic pressing technology to ensure uniform density of the ceramic green body, and conduct high-temperature sintering in a controlled atmosphere furnace to make the material reach the optimal compactness and mechanical strength.
Ultra-Precision Machining & Surface Polishing
Use CNC ultra-precision grinding equipment and diamond grinding tools to achieve ±0.001mm dimensional precision, and conduct mirror polishing to make the surface finish Ra≤0.05μm.
Comprehensive Inspection & Performance Verification
Conduct precision detection (coordinate measuring machine), performance test (wear/corrosion/high temperature) and sealing test to ensure each ceramic plunger meets the technical specifications and working condition requirements.
프로젝트 결과 및 고객 혜택
고객 피드백
XYC's ceramic pump and valve plungers have completely solved the problems of rapid wear and serious leakage of our metal plungers in chemical medium delivery. The service life of the plunger has been increased by more than 3 times, the maintenance frequency has been greatly reduced, and the production efficiency has been improved by nearly 40%. Their professional customized service and strict quality control make us a long-term cooperative partner.
리 매니저
Procurement Director | A Famous Pump and Valve Manufacturer
Ceramic Pump and Valve Plunger Series
We have developed three major ceramic plunger series according to different industrial working conditions and application scenarios, covering all fluid control needs from general to high-end
High-Pressure Wear-Resistant Ceramic Plunger
Specially designed for high-pressure and high-wear working conditions, adopting silicon nitride/zirconia reinforced ceramic materials, with ultra-high mechanical strength and excellent wear resistance, it is the core component of high-pressure hydraulic pumps, high-pressure metering pumps and industrial heavy-duty valves, and can withstand long-term high-frequency reciprocating motion and high-pressure impact without deformation and wear.
핵심 성능 기능: 핵심 성능 기능
- Ultra-High Pressure Resistance：Maximum working pressure up to 100MPa, suitable for various high-pressure fluid control systems
- Excellent Wear Resistance：Volumetric wear rate ≤0.001mm³/(N·m), 5 times that of hard alloy
- High Fatigue Resistance：Can withstand 10 million times of high-frequency reciprocating motion without fatigue failure
- Good Thermal Shock Resistance：No cracking when temperature changes by 500℃ instantaneously
- Customizable Size：Support diameter φ5-100mm, length 20-500mm non-standard customization
Strong Corrosion Resistant Ceramic Plunger
Adopting high-purity alumina + zirconia composite ceramic material with excellent chemical inertness, it is specially used for fluid control systems transporting strong corrosive media such as acid, alkali, organic solvent and halogen, and is the first choice for chemical, pharmaceutical and semiconductor wet process equipment.
Core Application Features：
- Immune to erosion by all common acids, alkalis and organic solvents (excluding hydrofluoric acid for special customization)
- High material purity (≥99.5%), no impurity shedding, ensuring medium purity
- Working temperature range -50℃~800℃, adapting to high and low temperature corrosive working conditions
- Smooth surface, no medium adhesion, easy to clean and maintain
Food & Medical Grade Ceramic Plunger
Adopting 99.99% high-purity alumina ceramic material, manufactured in a clean workshop, non-toxic, odorless, no heavy metal precipitation, fully compliant with FDA food safety and medical device ISO 13485 standards, suitable for food and beverage delivery, medical precision fluid control and pharmaceutical production.
주요 장점:
첨단 정밀 제조
XYC has over 20 years of ceramic precision processing experience!
We are equipped with a full set of ceramic precision processing equipment, focusing on the ultra-precision processing of ceramic pump and valve plungers, and can achieve the processing of plungers with surface precision up to 0.001mm and mirror finish.
원재료 준비
원재료 준비
XYC has its own ceramic material R&D production line, which can customize ceramic powder formulas according to the working conditions of the plunger, and conduct high-density forming and high-temperature sintering to ensure the material performance of the plunger.
We can provide alumina, zirconia, silicon nitride and other ceramic materials, and adjust the material ratio according to customer needs to meet the different performance requirements of the plunger.
정밀 검사
정밀 검사
XYC has IQC, IPQC, and OQC quality inspection departments, and is equipped with Zeiss coordinate measuring machine, laser interferometer, surface roughness meter and other high-precision inspection equipment to strictly detect the size, precision and surface quality of ceramic plungers.
XYC의 장점
R&D 역량
세라믹 소재 업계에서 유명한 교수와 박사가 이끄는 R&D 팀과 30명 이상의 전문 기술 인력을 보유하고 있으며, 연구소와 대학-기업 협력의 강력한 R&D 지원도 받고 있습니다.
파우더 포뮬러
여러 명의 머티리얼 닥터와 풍부한 적용 사례 경험을 바탕으로 고객의 요구에 따라 고객의 요구 사항을 충족하는 공식을 개발할 수 있습니다.
성형 및 소결
당사는 다양한 성형 및 소결 장비를 보유하고 있으며, 다양한 재료 요구 사항에 따라 해당 성형 및 소결을 수행할 수 있습니다.
정밀 처리 강도
20년 이상의 정밀 가공 경험을 바탕으로 각 공정에 맞는 완벽한 가공 장비를 갖추고 있으며, 고객의 요구 사항에 따라 솔루션을 심층적으로 맞춤화할 수 있습니다.
높은 품질 보증
이 회사는 IQC, IPQC 및 OQC 부서를 보유하고 있으며 다양한 산업 표준 테스트 요구 사항을 충족할 수 있는 여러 고정밀 테스트 장비를 보유하여 품질을 엄격하게 관리하고 있습니다.
완벽한 산업 체인
이 회사는 포뮬러 → 성형 → 소결 → 정밀 제조 → 고청정 저온 표면 처리 → 용액 테스트에 이르는 완전한 폐쇄 루프 산업 체인을 갖추고 있습니다.
Need Ceramic Pump and Valve Plunger Solutions?
Whatever fluid control challenges you face in high pressure, corrosion, high precision and other working conditions, we can provide you with customized ceramic plunger solutions. Contact us immediately to start cooperation!
맞춤형 솔루션 상담
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