Ceramic Roller Series Related Products
Explore our other high-performance ceramic transmission & calendering components, matching with ceramic rollers to build a complete wear-resistant, anti-corrosion and high-precision transmission system
세라믹 롤러-세라믹 듀얼 롤-세라믹 쓰리롤
*Material has high hardness, high wear resistance, non-magnetic and non-conductive....
자세히 알아보기사례 배경 및 과제
With the upgrading of industrial transmission, calendering and conveying systems, roller equipment are increasingly used in harsh working environments such as high temperature, high wear, high precision and non-magnetic requirements. Our customers cover global metallurgy, building materials, lithium battery, printing and semiconductor enterprises, and they face serious performance limitations when using traditional metal/plastic rollers in actual production.
As the core transmission/calendering component, the roller directly determines the running stability, processing precision and service life of the whole system. The defects of traditional roller materials lead to frequent maintenance and replacement, which not only increases the production cost, but also causes production downtime and even product quality defects, which brings great hidden dangers to the safe and efficient production of enterprises.
- Metal rollers are easy to wear and rust in harsh environments, resulting in short service life (generally only 1-6 months)
- Metal rollers are magnetic and conductive, which cannot meet the precision non-magnetic requirements of lithium battery/semiconductor industries
- Traditional rollers deform at high temperature (>200℃), leading to reduced processing precision and product defects
- Low dimensional accuracy of traditional rollers leads to unstable transmission and low calendering precision of products
- High energy consumption of traditional roller molding process, failing to meet the national green environmental protection requirements
세라믹 롤러/세라믹 듀얼롤/세라믹 쓰리롤
제품 특징/제품 기능
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High Strength & Super Wear Resistance
High-purity structural ceramic material, 4-6 times longer service life than metal rollers
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Non-magnetic & Non-conductive
No magnetic interference, no electric conduction, meeting the precision requirements of lithium battery/semiconductor
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Extreme Thermal Stability
Adapt to -60℃~1200℃, no deformation or cracking under high-temperature long-term operation
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Ultra-High Dimensional Accuracy
Up to ±0.002mm precision, excellent concentricity, ensuring stable transmission and high-precision calendering
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Green Environmental Protection & Energy Saving
Pollution-free process, RoHS/REACH compliant, saving more than 30% of energy in molding work
Customized Ceramic Roller Solutions
Based on different working conditions such as temperature, wear degree, magnetic requirements and precision requirements, we provide targeted ceramic roller customization solutions to meet the personalized needs of customers
High-Temperature Working Condition Roller
Adopting silicon carbide ceramic material with excellent thermal stability, it can withstand long-term operation at 1200℃, suitable for metallurgical kiln roller table, high-temperature calendering equipment and high-temperature conveying system.
Precision Non-magnetic Ceramic Roller
High-purity zirconia/alumina ceramic material, non-magnetic and non-conductive, ultra-high dimensional accuracy up to ±0.001mm, for lithium battery pole piece calender, semiconductor wafer transmission and precision printing equipment.
High Wear-Resistant Heavy-Duty Roller
Reinforced zirconia composite ceramic material with ultra-high wear resistance, suitable for building materials calendering, metallurgical transmission and chemical heavy-duty conveying equipment with high wear working conditions.
Ceramic Roller Application Industries & Matching Equipment
Our ceramic roller/dual-roll/three-roll are widely used in various industrial transmission, calendering and conveying systems, matching with professional equipment to achieve efficient and stable operation
| Application Industry | Matching Equipment | 세라믹 부품 | Main Ceramic Material |
|---|---|---|---|
| Metallurgy | High-Temperature Kiln Roller Table, Metallurgical Calender, Heavy-Duty Conveyor | Ceramic Roller, Ceramic Roller Sleeve, Ceramic Conveying Roller | Silicon Carbide, High-Alumina Ceramic |
| Lithium Battery | Pole Piece Calender, Battery Slurry Conveyor, Precision Transmission Roller | Ceramic Dual-roll/Three-roll, Precision Ceramic Roller | High-Purity Zirconia, 99.99% Alumina |
| Building Materials | Ceramic Tile Calender, Glass Conveying Roller Table, Plate Calendering Equipment | Wear-Resistant Ceramic Roller, Ceramic Three-roll | Zirconia Composite, Silicon Carbide |
| Printing & Packaging | Precision Printing Calender, Film Conveying Roller, Label Press Roller | Precision Ceramic Roller, Ceramic Dual-roll | High-Purity Alumina, Zirconia |
| 반도체 | Wafer Transmission Roller, Semiconductor Wet Process Conveyor | Non-magnetic Ceramic Roller, Precision Ceramic Roller Sleeve | High-Purity Alumina, Silicon Nitride |
Ceramic Roller Applications in Key Equipment
Lithium Battery Pole Piece Calender
Core ceramic component: Ceramic dual-roll/three-roll, non-magnetic non-conductive, ultra-high precision, ensuring uniform calendering of pole pieces and no magnetic interference.
Metallurgical High-Temperature Roller Table
Core ceramic component: Silicon carbide ceramic roller, excellent high-temperature stability, no deformation at 1200℃, adapting to the harsh high-temperature environment of metallurgical production.
Precision Printing Calender
Core ceramic component: High-precision ceramic roller, ±0.002mm dimensional accuracy, excellent concentricity, ensuring high-precision calendering of printing materials and stable transmission.
Rigorous Custom Production Process for Ceramic Rollers
From working condition analysis to final delivery, we follow a strict quality management system to ensure each ceramic roller meets the high standards of transmission & calendering systems
Working Condition Analysis & Material Matching
Our engineering team communicates deeply with customers to analyze temperature, wear degree, magnetic requirements, precision and other working conditions, and select the most suitable ceramic material (alumina/zirconia/silicon carbide) for targeted matching.
Structural Design & Precision Planning
Conduct 3D structural design and finite element simulation analysis for ceramic rollers/dual-roll/three-roll, plan dimensional accuracy and concentricity requirements, and ensure the mechanical performance and running stability meet the requirements.
Forming Sintering & Density Control
Adopt isostatic pressing technology to ensure uniform density of the ceramic green body, and conduct high-temperature sintering in a controlled atmosphere furnace to make the material reach the optimal compactness and high-temperature stability.
Ultra-Precision Grinding & Dimension Calibration
Use CNC ultra-precision cylindrical grinding equipment and diamond grinding tools to achieve ±0.002mm dimensional precision, and conduct strict concentricity calibration to ensure stable transmission of ceramic rollers.
Comprehensive Inspection & Performance Verification
Conduct precision detection (coordinate measuring machine), performance test (wear/high temperature/non-magnetic) and running test to ensure each ceramic roller meets the technical specifications and working condition requirements.
프로젝트 결과 및 고객 혜택
고객 피드백
XYC's ceramic dual-roll/three-roll have completely solved the problems of rapid wear, magnetic interference and low precision of our metal rollers in lithium battery pole piece calendering. The service life of the roller has been increased by more than 4 times, the molding energy consumption has been reduced by 35%, and the qualified rate of pole piece products has been improved by nearly 50%. Their professional customized service and strict quality control make us a long-term cooperative partner.
Manager Zhang
Production Director | A Famous Lithium Battery Equipment Manufacturer
Ceramic Roller Series
We have developed three major ceramic roller series according to different industrial working conditions and application scenarios, covering all transmission/calendering needs from general to high-end
High-Temperature Stable Ceramic Roller
Specially designed for high-temperature working conditions above 800℃, adopting silicon carbide/silicon nitride ceramic materials, with extreme thermal stability and high-temperature wear resistance, it is the core component of metallurgical kiln roller tables, high-temperature calendering equipment and chemical high-temperature conveying systems, and can withstand long-term operation in high-temperature environments without deformation, cracking or wear.
핵심 성능 기능: 핵심 성능 기능
- Extreme High-Temperature Resistance：Continuous working temperature up to 1200℃, short-term working temperature up to 1500℃
- Excellent Thermal Shock Resistance：No cracking when temperature changes by 800℃ instantaneously, adapting to rapid temperature rise and fall
- High-Temperature Wear Resistance：Excellent wear resistance at high temperature, no obvious wear after long-term operation
- Corrosion Resistance at High Temperature：Immune to erosion by high-temperature gas and molten liquid in metallurgical/chemical production
- Customizable Size：Support diameter φ20-300mm, length 100-2000mm non-standard customization
Precision Non-magnetic Ceramic Roller
Adopting 99.99% high-purity alumina/zirconia ceramic material, with ultra-high dimensional accuracy, non-magnetic and non-conductive properties, it is specially used for precision transmission and calendering systems such as lithium battery, semiconductor and precision printing, and is the core component to ensure high processing precision and no magnetic interference.
Core Application Features：
- Ultra-high dimensional accuracy up to ±0.002mm, excellent concentricity (≤0.003mm), ensuring stable transmission
- Completely non-magnetic and non-conductive, no magnetic interference to precision components, meeting the requirements of lithium battery/semiconductor
- High surface finish Ra≤0.05μm, no scratch to the processed product surface
- Adapt to medium and low temperature working conditions (-60℃~400℃), no performance change
High Wear-Resistant Heavy-Duty Ceramic Roller
Adopting reinforced zirconia/alumina composite ceramic material, with ultra-high bending strength and excellent wear resistance, it is suitable for heavy-duty transmission and calendering systems with high wear, high load and high frequency working conditions such as building materials, metallurgy and mining, and can withstand long-term heavy-duty operation without wear and deformation.
주요 장점:
첨단 정밀 제조
XYC has over 20 years of ceramic precision processing experience!
We are equipped with a full set of ceramic precision processing equipment, focusing on the ultra-precision processing of ceramic rollers/dual-roll/three-roll, and can achieve the processing of ceramic rollers with dimensional precision up to ±0.002mm and excellent concentricity.
원재료 준비
원재료 준비
XYC has its own ceramic material R&D production line, which can customize ceramic powder formulas according to the working conditions of the ceramic roller, and conduct high-density forming and high-temperature sintering to ensure the material performance of the ceramic roller such as high temperature resistance, wear resistance and non-magnetic.
We can provide alumina, zirconia, silicon carbide, silicon nitride and other ceramic materials, and adjust the material ratio according to customer needs to meet the different performance requirements of the ceramic roller.
정밀 검사
정밀 검사
XYC has IQC, IPQC, and OQC quality inspection departments, and is equipped with Zeiss coordinate measuring machine, laser interferometer, cylindricality measuring instrument and other high-precision inspection equipment to strictly detect the size, precision, concentricity and surface quality of ceramic rollers.
XYC의 장점
R&D 역량
세라믹 소재 업계에서 유명한 교수와 박사가 이끄는 R&D 팀과 30명 이상의 전문 기술 인력을 보유하고 있으며, 연구소와 대학-기업 협력의 강력한 R&D 지원도 받고 있습니다.
파우더 포뮬러
여러 명의 머티리얼 닥터와 풍부한 적용 사례 경험을 바탕으로 고객의 요구에 따라 고객의 요구 사항을 충족하는 공식을 개발할 수 있습니다.
성형 및 소결
당사는 다양한 성형 및 소결 장비를 보유하고 있으며, 다양한 재료 요구 사항에 따라 해당 성형 및 소결을 수행할 수 있습니다.
정밀 처리 강도
20년 이상의 정밀 가공 경험을 바탕으로 각 공정에 맞는 완벽한 가공 장비를 갖추고 있으며, 고객의 요구 사항에 따라 솔루션을 심층적으로 맞춤화할 수 있습니다.
높은 품질 보증
이 회사는 IQC, IPQC 및 OQC 부서를 보유하고 있으며 다양한 산업 표준 테스트 요구 사항을 충족할 수 있는 여러 고정밀 테스트 장비를 보유하여 품질을 엄격하게 관리하고 있습니다.
완벽한 산업 체인
이 회사는 포뮬러 → 성형 → 소결 → 정밀 제조 → 고청정 저온 표면 처리 → 용액 테스트에 이르는 완전한 폐쇄 루프 산업 체인을 갖추고 있습니다.
Need Ceramic Roller/Ceramic Dual-roll/Ceramic Three-roll Solutions?
Whatever transmission/calendering challenges you face in high temperature, high wear, precision non-magnetic, high energy consumption and other working conditions, we can provide you with customized ceramic roller solutions. Contact us immediately to start cooperation!
맞춤형 솔루션 상담
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