Precision Ceramic Parts Related Products
Explore our other high-performance precision ceramic components, matching with precision ceramic parts to build a complete high-precision, wear-resistant and corrosion-resistant core component system
Silicon Nitride Ceramic Heating Plate | Ceramic Components for Molding Presses
Silicon nitride (Si₃N₄) ceramic heating plates are high-performance structural ceramic...
자세히 알아보기사례 배경 및 과제
With the upgrading of high-end manufacturing industries such as semiconductor, medical equipment and aerospace, the demand for precision core components is increasingly stringent in terms of dimensional accuracy, surface finish and special-shaped structure processing. Our customers cover global high-end manufacturing enterprises, and they face serious performance limitations when using traditional metal/plastic precision parts in actual production.
As the core component of high-precision equipment, precision parts directly determine the running accuracy, stability and service life of the whole equipment. The defects of traditional precision part materials and processing technology lead to low processing precision, easy wear and difficult assembly, which not only increases the production cost, but also causes equipment failure and product quality defects, which brings great hidden dangers to the high-precision production of enterprises.
- Metal precision parts are easy to wear and corrode in harsh environments, and the dimensional accuracy decreases rapidly after long-term use
- Traditional processing technology is difficult to realize the precision processing of complex special-shaped structures, with low processing efficiency
- Assembled structural parts have assembly gaps, which affect the overall precision of the equipment and lead to unstable operation
- Low dimensional accuracy of traditional precision parts (only ±0.01mm), which cannot meet the extreme precision requirements of high-end manufacturing
- Single material of traditional parts, which cannot adapt to the special working conditions of corrosion resistance, high temperature resistance and insulation
정밀 세라믹 부품
High Precision Special-shaped Ceramic Components
제품 특징/제품 기능
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Precision Special-shaped Processing & Large Range
최대 250mm×200mm×200mm의 가공 범위로 특수 형상을 정밀하게 가공할 수 있습니다.
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Ultra-High Dimensional Accuracy
High product dimensional accuracy: up to ±0.001 mm, meeting extreme precision requirements
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Super Smooth Surface Finish
Surface finish Ra≤0.08μm, no scratch to matching components and high wear resistance
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Multi-material Customization
Support alumina/zirconia/silicon carbide/silicon nitride and other material customization
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Integrated Special-shaped Processing
Complex special-shaped structures integrated processing, no assembly gap, high equipment matching precision
Customized Precision Ceramic Parts Solutions
Based on different industry working conditions such as precision requirements, material performance and structural shape, we provide targeted precision ceramic parts customization solutions to meet the personalized needs of customers
Semiconductor Special Precision Parts
Adopting 99.99% high-purity alumina/silicon nitride material, ultra-high precision ±0.001mm, insulation and non-magnetic, suitable for semiconductor wafer processing, etching and other high-precision equipment.
Medical High-Purity Ceramic Parts
Food grade/medical grade high-purity zirconia/alumina material, non-toxic and odorless, easy to clean, corrosion resistance, suitable for medical precision instruments, surgical equipment and medical detection equipment.
Mechanical Engineering Special-shaped Parts
Reinforced zirconia/silicon carbide composite material, high strength and wear resistance, integrated processing of complex special-shaped structures, suitable for precision mechanical equipment, lithium battery production equipment.
Precision Ceramic Parts Application Industries & Matching Equipment
Our Precision Ceramic Parts are widely used in various high-end manufacturing industries, matching with professional high-precision equipment to achieve ultra-high precision and stable operation
| Application Industry | Matching Equipment | 세라믹 부품 | Main Ceramic Material |
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| 반도체 | Wafer Processing Equipment, Etching Machine, Semiconductor Testing Equipment | Precision Ceramic Insulating Parts, Special-shaped Ceramic Fixtures, Ceramic Nozzles | High-Purity Alumina, Silicon Nitride |
| 의료 장비 | Precision Medical Detector, Surgical Robotic Arm, Dental Equipment | Medical Ceramic Parts, High-Purity Ceramic Valves, Ceramic Bearings | 99.99% High-Purity Alumina, Zirconia |
| 기계 공학 | Precision CNC Machine Tool, High-Speed Motor, Precision Transmission Equipment | Special-shaped Ceramic Gears, Ceramic Shafts, Precision Ceramic Bearings | Zirconia Composite, Silicon Carbide |
| Lithium Battery | Pole Piece Slitting Machine, Battery Core Winding Machine, Precision Dispensing Machine | Precision Ceramic Blades, Ceramic Nozzles, Special-shaped Ceramic Locating Parts | Zirconia, High-Alumina Ceramic |
| 항공우주 | Aerospace Precision Instrument, Satellite Component, Aviation Engine | High-Temperature Ceramic Parts, Insulating Ceramic Components, Ceramic Sensors | Silicon Nitride, Silicon Carbide |
Precision Ceramic Parts Applications in Key High-Precision Equipment
Semiconductor Wafer Processing Equipment
Core ceramic component: High-purity alumina precision ceramic parts, ±0.001mm ultra-high precision, insulation and non-magnetic, ensuring no interference to wafer processing.
Medical Precision Detector
Core ceramic component: 99.99% high-purity ceramic parts, non-toxic and odorless, high precision and corrosion resistance, meeting the strict hygiene and precision requirements of medical equipment.
Precision CNC Machine Tool
Core ceramic component: Zirconia composite special-shaped ceramic parts, integrated processing no assembly gap, high strength and wear resistance, ensuring the high precision of machine tool operation.
Rigorous Custom Production Process for Precision Ceramic Parts
From working condition analysis to final delivery, we follow a strict quality management system to ensure each precision ceramic part meets the ultra-high precision requirements of high-end manufacturing
Working Condition Analysis & Material Matching
Our engineering team communicates deeply with customers to analyze precision requirements, structural shape, working environment and other conditions, and select the most suitable ceramic material (alumina/zirconia/silicon carbide/silicon nitride) for targeted matching.
Special-shaped Structural Design & Precision Planning
Conduct 3D structural design and finite element simulation analysis for complex special-shaped ceramic parts, plan dimensional accuracy and surface finish requirements, and ensure the structural stability and processing feasibility meet the requirements.
Precision Forming & Green Body Processing
Adopt injection molding/isostatic pressing precision forming technology to ensure the accuracy of the ceramic green body shape, and conduct rough processing of the green body to reduce the subsequent fine processing amount.
Ultra-Precision Grinding & Surface Polishing
Use five-axis CNC ultra-precision grinding equipment and diamond grinding tools to achieve ±0.001mm dimensional precision, and conduct precision polishing to make the surface finish Ra≤0.08μm.
Comprehensive Inspection & Performance Verification
Conduct precision detection (coordinate measuring machine), surface finish detection, material performance test and assembly matching test to ensure each precision ceramic part meets the technical specifications and working condition requirements.
프로젝트 결과 및 고객 혜택
고객 피드백
XYC's precision ceramic parts have completely solved the problems of low precision, assembly gaps and easy wear of our metal precision parts in semiconductor wafer processing equipment. The processing precision of the equipment has been improved by 99%, the service life of the parts has been increased by more than 5 times, and the product qualification rate has been improved by nearly 95%. Their professional special-shaped processing technology and strict quality control make us a long-term cooperative partner.
Manager Wang
Engineering Director | A Famous Semiconductor Equipment Manufacturer
Precision Ceramic Parts Series
We have developed three major precision ceramic parts series according to different high-end manufacturing industry working conditions and application scenarios, covering all ultra-high precision component needs
Semiconductor Special Precision Ceramic Parts
Specially designed for semiconductor high-precision manufacturing industry, adopting 99.99% high-purity alumina/silicon nitride ceramic material, with ultra-high dimensional accuracy, insulation and non-magnetic properties, it is the core component of semiconductor wafer processing, etching and testing equipment, and can meet the extreme precision and special working condition requirements of semiconductor manufacturing.
핵심 성능 기능: 핵심 성능 기능
- Ultra-High Precision：Dimensional accuracy up to ±0.001mm, surface finish Ra≤0.05μm, meeting semiconductor ultra-high precision requirements
- High-Purity Material：99.99% high-purity ceramic material, no impurity shedding, ensuring no pollution to wafers
- Insulation & Non-magnetic：Excellent insulating performance, completely non-magnetic, no interference to semiconductor processing equipment
- Corrosion Resistance：Immune to erosion by semiconductor etching liquid and cleaning agent, long service life
- Customizable Shape：Support various complex special-shaped structure processing, processing range up to 250mm×200mm×200mm
Medical High-Purity Ceramic Parts
Adopting food grade/medical grade 99.99% high-purity alumina/zirconia ceramic material, manufactured in a clean workshop, non-toxic, odorless and no heavy metal precipitation, it is specially used for medical precision instruments, surgical equipment and dental equipment, and fully complies with FDA and medical device ISO 13485 standards.
Core Application Features：
- Medical grade high-purity material, non-toxic, odorless, no medium contamination, meeting FDA food safety and medical device ISO 13485 standards
- Ultra-high dimensional accuracy up to ±0.001mm, super smooth surface Ra≤0.08μm, no scratch to human tissue
- Excellent biocompatibility, no allergic reaction, suitable for long-term use in medical equipment
- Corrosion resistance and easy cleaning, immune to erosion by medical disinfectant, easy to sterilize and maintain
- Support various complex special-shaped structure integrated processing, no assembly gap, high equipment matching precision
Mechanical Engineering Special-shaped Ceramic Parts
Adopting reinforced zirconia/silicon carbide composite ceramic material, with ultra-high bending strength, excellent wear resistance and corrosion resistance, it is suitable for precision mechanical engineering, lithium battery and aerospace high-end manufacturing industries, and can realize the integrated processing of various complex special-shaped structures, completely eliminating assembly gaps.
주요 장점:
첨단 정밀 제조
XYC has over 20 years of ceramic precision processing experience!
We are equipped with a full set of high-end ceramic precision processing equipment, focusing on the ultra-high precision processing of special-shaped ceramic parts, and can achieve the processing of precision ceramic parts with dimensional precision up to ±0.001mm and surface finish Ra≤0.08μm.
원재료 준비
원재료 준비
XYC has its own ceramic material R&D production line, which can customize ceramic powder formulas according to the working conditions of precision ceramic parts, and conduct high-density forming and high-temperature sintering to ensure the material performance of precision ceramic parts such as high purity, wear resistance and corrosion resistance.
We can provide high-purity alumina, zirconia, silicon carbide, silicon nitride and other ceramic materials, and adjust the material ratio according to customer needs to meet the different performance requirements of precision ceramic parts.
정밀 검사
정밀 검사
XYC has IQC, IPQC, and OQC quality inspection departments, and is equipped with Zeiss coordinate measuring machine, laser interferometer, surface roughness meter and other high-precision inspection equipment to strictly detect the size, precision, surface finish and material performance of precision ceramic parts.
XYC의 장점
R&D 역량
세라믹 소재 업계에서 유명한 교수와 박사가 이끄는 R&D 팀과 30명 이상의 전문 기술 인력을 보유하고 있으며, 연구소와 대학-기업 협력의 강력한 R&D 지원도 받고 있습니다.
파우더 포뮬러
여러 명의 머티리얼 닥터와 풍부한 적용 사례 경험을 바탕으로 고객의 요구에 따라 고객의 요구 사항을 충족하는 공식을 개발할 수 있습니다.
성형 및 소결
당사는 다양한 성형 및 소결 장비를 보유하고 있으며, 다양한 재료 요구 사항에 따라 해당 성형 및 소결을 수행할 수 있습니다.
정밀 처리 강도
20년 이상의 정밀 가공 경험을 바탕으로 각 공정에 맞는 완벽한 가공 장비를 갖추고 있으며, 고객의 요구 사항에 따라 솔루션을 심층적으로 맞춤화할 수 있습니다.
높은 품질 보증
이 회사는 IQC, IPQC 및 OQC 부서를 보유하고 있으며 다양한 산업 표준 테스트 요구 사항을 충족할 수 있는 여러 고정밀 테스트 장비를 보유하여 품질을 엄격하게 관리하고 있습니다.
완벽한 산업 체인
이 회사는 포뮬러 → 성형 → 소결 → 정밀 제조 → 고청정 저온 표면 처리 → 용액 테스트에 이르는 완전한 폐쇄 루프 산업 체인을 갖추고 있습니다.
Need Precision Ceramic Parts Solutions?
Whatever ultra-high precision, special-shaped processing and material performance challenges you face in high-end manufacturing, we can provide you with customized precision ceramic parts solutions. Contact us immediately to start cooperation!
맞춤형 솔루션 상담
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