Silicon Nitride Ceramic Heating Plate | Ceramic Components for Molding Presses

Product Overview

Silicon nitride (Si₃N₄) ceramic heating plates are high-performance structural ceramic components specifically engineered for demanding applications in hot pressing and molding equipment—such as those used in powder metallurgy, technical ceramics, and composite material manufacturing. Leveraging the exceptional properties of silicon nitride, these heating plates deliver outstanding mechanical strength, thermal stability, and electrical insulation even under extreme operating conditions, making them a superior alternative to conventional metal or alumina-based heating elements.

Technical Support & Services

  • Provide material selection technical consultation and solutions
  • Custom processing according to customer requirements with precision up to ±0.01mm
  • Provide product inspection reports and material certification

Product Detailed Specifications

**Silicon Nitride Ceramic Heating Plate | Ceramic Components for Molding Presses**

### Product Overview

Silicon nitride (Si₃N₄) ceramic heating plates are high-performance structural ceramic components specifically engineered for demanding applications in hot pressing and molding equipment—such as those used in powder metallurgy, technical ceramics, and composite material manufacturing. Leveraging the exceptional properties of silicon nitride, these heating plates deliver outstanding mechanical strength, thermal stability, and electrical insulation even under extreme operating conditions, making them a superior alternative to conventional metal or alumina-based heating elements.

### Key Advantages

– **High Strength & Toughness**: Silicon nitride exhibits among the highest flexural strength and fracture toughness of all engineering ceramics, enabling reliable performance under repeated thermal cycling and mechanical loads.
– **Excellent Thermal Shock Resistance**: Maintains structural integrity during rapid heating and cooling cycles—ideal for both batch and continuous hot-pressing processes.
– **Low Coefficient of Thermal Expansion**: Ensures dimensional stability and minimizes warping or cracking caused by thermal stress.
– **Good Thermal Conductivity**: Higher than most insulating ceramics (e.g., alumina), promoting uniform heat distribution and improved heating efficiency.
– **Superior Electrical Insulation**: Retains high resistivity even at elevated temperatures, ensuring operational safety.
– **Corrosion & Oxidation Resistance**: Stable in air or inert atmospheres at high temperatures, with no degradation over prolonged use.

### Typical Applications

– Heating plates in powder metallurgy hot presses
– Mold components for sintering technical ceramics and cemented carbides
– Hot press platens for composite materials (e.g., carbon fiber-reinforced polymers)
– Insulated heating substrates in semiconductor packaging equipment
– Core components in industrial or laboratory high-temperature pressing systems

### Typical Technical Specifications

| Property | Value |
|——–|——-|
| Material | Reaction-bonded or hot-pressed silicon nitride (Si₃N₄) |
| Density | ≥3.2 g/cm³ |
| Flexural Strength | 700–1000 MPa |
| Fracture Toughness (K) | 6–8 MPa·m¹/² |
| Thermal Conductivity | 20–30 W/(m·K) |
| Coefficient of Thermal Expansion (25–800°C) | ~3.0 × 10⁻⁶ /K |
| Maximum Service Temperature | Up to 1400°C (in air, depending on grade and load) |

*Note: Specifications may vary based on manufacturing process and customer requirements. Custom shapes, dimensions, embedded heating elements, and surface finishes are available upon request.*

Advanced Ceramics

The advanced ceramic family encompasses a variety of materials with distinct properties, each of which has been specially designed for specific application scenarios.

Ceramic Materials

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Alumina Ceramics (Al₂O₃)

Alumina is the most widely used advanced ceramic material, offering excellent electrical insulation, high hardness, and good wear resistance. It can operate at temperatures up to 1700°C, making it suitable for a wide range of industrial applications.

Temperature Resistance: Up to 1700°C
Electrical Insulation: Excellent
Hardness: 9 Mohs

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Why Dongguan XYC New Material Co., Ltd. Is Your Top Choice for Advanced Ceramics

Founded in 2002, Dongguan XYC New Material Co., Ltd. specializes in R&D and production of advanced ceramics and cemented carbides. We have provided precision components (Alumina ceramics(Al₂O₃)、Zirconia ceramics(ZrO₂)、Magnesium-zirconium oxide ceramics (MgO-ZrO₂)、Silicon nitride ceramics(Si₃N₄)、Silicon carbide ceramics(SiC)、Aluminum nitride ceramics(AlN)) to over 2000+ enterprises worldwide, serving industries including semiconductor, automotive, medical, and energy. Here are our core advantages:

Diverse Materials & Full Product Range

We cover a full range of advanced ceramic materials including Alumina (Al₂O₃), Zirconia (ZrO₂), Silicon Nitride (Si₃N₄), and Silicon Carbide (SiC). We can customize over 10,000+ component forms (tubes, rods, plates, valves, plungers, etc.) to meet material performance requirements across different industries.

High Precision & Extreme Environment Resistance

With precision forming and sintering processes, we achieve ±0.001mm micro-level machining accuracy. Our ceramic components feature high hardness, high temperature resistance (1800°C), strong corrosion resistance, and low friction, making them suitable for extreme working conditions like semiconductor manufacturing and automotive welding.

Cross-Industry Solutions & Customization

We deeply serve industries like semiconductor, automotive, medical, and energy, providing integrated technical solutions from material selection to finished product delivery. We support rapid prototyping for small batches and stable mass production for large orders, meeting customization needs of clients of all scales.

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