Precision Tungsten Steel (Carbide) Solutions
High-performance tungsten steel materials with high hardness, wear resistance, and heat resistance, providing excellent material support for precision manufacturing
Precision Tungsten Steel (Carbide)
We specialize in the R&D and production of high-performance tungsten steel materials, providing comprehensive material solutions for precision manufacturing, electronics, medical, aerospace and other fields. In recent years, based on our existing wear-resistant series, wear-corrosion-resistant series, high-temperature resistant series, and ultra-fine grain series, Xiayang has successively developed new materials in non-magnetic series, EDM wire cutting series, and advanced ceramic series.
Tungsten Steel (Carbide) Definition
Tungsten steel, also known as cemented carbide, refers to a sintered composite material containing at least one metal carbide. The grain size of carbide components (or phases) is usually between 0.2-10 microns, and carbide grains are bonded together using a metal binder. The binder is usually cobalt (Co), but for some special purposes, nickel (Ni), iron (Fe) or other metals and alloys can also be used.
Tungsten steel
Generally speaking, to improve or use tungsten steel, the following information is required: information about the processed material, processing and forming information, and requirements for the processed product.
Tungsten Steel Material Advantages
Tungsten steel (carbide) has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance, corrosion resistance, etc. Especially its high hardness and wear resistance remain basically unchanged even at 500°C, and it still has high hardness at 800°C.
Processed Material Information Requirements:
- Material, composition, performance, shape, surface condition
Xiayang Tungsten Steel Product Series
Wear-resistant Series
With extremely high wear resistance and hardness, suitable for manufacturing parts in various wear environments.
Wear-corrosion Resistant Series
Not only has excellent wear resistance, but also has outstanding corrosion resistance, suitable for harsh environments.
High-temperature Resistant Series
Can maintain stable performance in high-temperature environments, suitable for parts working under high-temperature conditions.
Ultra-fine Grain Series
With finer grain size, providing higher hardness and strength, suitable for precision parts.
Non-magnetic Series
Newly developed non-magnetic tungsten steel, suitable for special fields such as high-frequency welding precision instrument parts.
EDM Wire Cutting Series
Manufactured with special elements and processes, reducing binder gasification during EDM processing, improving service life.
Advanced Ceramic Series
Combining ceramic material properties, providing higher hardness and corrosion resistance, suitable for extreme environments.
Custom Series
According to customer special needs, provide customized tungsten steel material solutions to meet different application scenarios.
Special Tungsten Steel Materials
We have developed various special performance tungsten steel materials to meet the special needs and strict requirements of different industries.
Non-magnetic Tungsten Steel
Non-magnetic tungsten carbide
Non-magnetic tungsten steel is a magnetic material, commonly used in high-frequency welding precision instrument parts. To meet the needs of specific customers, Xiayang Company has newly developed W series tungsten steel with hardness ranging from HRA85-91. Its key performance indicators are close to international levels, which can meet the different needs of these customers.
- Excellent non-magnetic properties
- Hardness range: HRA85-91
- Performance indicators close to international levels
- Suitable for high-frequency welding precision instrument parts
Special Tungsten Steel for EDM Wire Cutting
Special Tungsten Carbide for EDM and Slow-Speed wire
In the tungsten steel processing process, EDM, wire cutting and other electrical processing equipment are usually used. The instantaneous temperature during EDM processing can reach 8000℃, which causes the binder in tungsten steel to gasify, forming uneven pits on the processed surface, greatly reducing the service life during use. Xiayang Company has solved this problem through repeated testing by adding special elements and special processes to tungsten steel, which greatly reduces the gasification and melting of the binder during EDM and wire cutting processing. Thus, the service life is increased by more than 50% compared with general tungsten steel, and it can completely replace imported similar products.
- Reduces binder gasification and melting during EDM processing
- Service life is more than 50% longer than general tungsten steel
- Can completely replace imported similar products
- Special element addition and process treatment
- High precision machining performance, meeting ±30°/80mm taper processing requirements
- Excellent dimensional accuracy and surface finish
- Compatible with 5-axis CNC machining systems
Tungsten Steel Parts
Tungsten Carbide Parts
We provide a variety of tungsten steel parts to meet the special needs and strict requirements of different industries.
Tungsten Steel Parts Series
Tungsten Steel Bushing
Tungsten Steel Rod
Tungsten Steel Nozzle
Tungsten Steel Flow Drill
Tungsten Steel Needle Valve
Tungsten Steel Valve Core & Sleeve
Tungsten Carbide Molds & Dies
Tungsten Steel Punch/Pin
Tungsten Steel Parts Features
Long Service Life
The service life of tungsten steel molds is more than 50 times that of ordinary steel materials
High Precision
High dimensional accuracy, guaranteed quality
Smooth Surface
Good surface finish, excellent product performance
High Cost Performance
High comprehensive cost performance
Tungsten Carbide Rolls
Tungsten carbide Roll
Our tungsten carbide rolls feature high precision, high hardness, high wear resistance and other characteristics, widely used in PV ribbon, FFC wire production and other fields.
| Specifications | Applications | Features |
|---|---|---|
| Φ106*320 |
Special for PV ribbon and FFC wire production Professional used in PV ribbon and pressing metal wire for FFC |
|
Xiayang rolls have good performance in the market with a large market share. They have been long used with Japanese and domestic first-class rolling equipment, and are deeply trusted and loved by equipment manufacturers and end customers.
Non-magnetic Tungsten Steel Parts
Non-magnetic tungsten carbide parts
We provide customized non-magnetic tungsten steel parts to meet the non-magnetic requirements of special industries.
Specifications
Customized according to customer drawings
customized according to customer drawings
Features
- Various non-magnetic materials with different hardness are available, or a combination of ordinary steel and non-magnetic tungsten steel can be used
- High precision, long service life, more than 10 times that of ordinary non-magnetic steel
EDM Wire Cutting Special Tungsten Steel
EDM WEDM Special Tungsten Carbide
EDM wire cutting special tungsten steel material specially designed for precision mold manufacturing and high-demand processing fields, with excellent processing performance and stability.
Technical Parameters
- Adapts to taper processing: ±30°/80mm
- Supports 5-axis 4-linkage processing
- Surface finish up to Ra0.2μm
- Dimensional accuracy ±0.002mm
Application Fields
- Precision mold manufacturing
- Aerospace parts processing
- Medical device parts
- Electronic communication precision parts
Wire Cutting Processing Technology Features
Wire cutting is a high-precision EDM technology. The core difference between it and快走丝 (fast wire cutting) is that the copper electrode wire moves in one direction at low speed and is usually discarded after one cut, thus ensuring excellent dimensional accuracy and surface finish.
Our special tungsten steel material has been optimized for this processing technology, with excellent electrical conductivity and thermal stability, which can effectively reduce electrode wire wear and improve processing efficiency and quality.
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High-precision Processing System
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Professional Processing Technology System
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Taper Processing Compensation Function
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EDM Pulse Discharge Technology
| Category Sorts |
Grade Grade |
HIP | CIP | Grain Grain |
Co（%） | Density Density (g/cm³) |
Hardness HRA |
Hardness HV |
Bending Strength T.R.S (N/mm²) |
Applications Applications |
| Wear-resistant Series Wear-resistant |
M10 | ● | Superfine Superfine |
6 | 14.8 | 94 | 1900 | 3800 | Commonly used for powder metallurgy molds, can also be used for blades and sealing rings | |
| M20 | ● | ● | Medium medium |
6.5 | 14.88 | 91 | 1550 | 3100 | ||
| M30 | ● | ● | Medium medium |
8 | 14.62 | 89.5 | 1400 | 3200 | High hardness, good wear resistance, general drawing mold | |
| M33 | ● | ● | Fine fine |
8 | 14.6 | 92 | 1700 | 3800 | Often used for drawing molds of harder materials | |
| Wear&impact-resistant Series Wear&impact-resistant |
C10 | ● | Medium medium |
10 | 14.3 | 89 | 1200 | 3430 |
Excellent toughness and hardness, good material for common punches, bushings, inserts, also a good choice for forming molds, coiling molds, rolling molds, and drawing molds with high stress Suitable for precision hardware thin sheet stamping, lead frames, IC molds, not suitable for thick sheet stamping Used for various thin sheet stamping, lead frames, LED brackets, IC molds, motor stators and rotors, etc. |
|
| C30 | ● | ● | 中 medium |
15 | 14.2 | 87 | 1070 | 3500 | ||
| C15 | ● | 细 fine |
13 | 14.06 | 91 | 1550 | 3600 | |||
| C35 | ● | 细 fine |
15 | 13.85 | 89.5 | 1320 | 3700 | |||
| C38 | ● | Medium fine Medium fine |
12 | 14.2 | 89 | 1400 | 3300 | Special for silicon steel sheet, EI sheet stamping | ||
| C78 | ● | Fine fine |
12 | 14.1 | 90 | 1450 | 3950 | Special for wire cutting and EDM processing occasions | ||
| C40 | ● | ● | Coarse rough |
20 | 13.6 | 84 | 850 | 2850 | Commonly used for cold stamping, cold heading, cold extrusion molds | |
| C50 | ● | ● | Coarse rough |
22 | 13.4 | 83 | 780 | 2950 | Applied in high stress occasions, such as screws, nuts, forging, etc. | |
| Superfine Grain Series Superfine grade |
QX05 | ● | Ultra-fine superfine |
7 | 14.6 | 94 | 1950 | 3520 | Extremely high hardness, only suitable for wear-resistant parts and tools with low impact force | |
| QX10 | ● | 微 superfine |
8 | 14.6 | 92.8 | 1730 | 3800 | |||
| QX20 | ● | 微 superfine |
10 | 14.45 | 91.8 | 1550 | 4200 | |||
| QX30 | ● | 微 superfine |
12 | 14.15 | 92.3 | 1640 | 4000 | |||
| High-temperature Series Heat resistant |
R20 | ● | Medium medium |
Patent patent |
13 | 83 | 780 | 2550 | Hot forging die | |
| R50 | ● | Medium medium |
Patent patent |
13.2 | 84 | 850 | 2550 | Hot extrusion of small and medium profiles, hot forging die | ||
| Non-magnetic Series Non magnetic |
W10 | ● | ● | Medium medium |
Ni | 14.3 | 89.5 | 1320 | 1500 | Applied to non-magnetic wear parts with low stress |
| W10X | ● | ● | Fine fine |
Ni | 14.3 | 92 | 1760 | 2700 | Commonly used for magnetic forming molds | |
| W30 | ● | ● | Medium medium |
Ni | 14 | 87 | 1160 | 3000 | ||
| W35 | ● | ● | Fine fine |
Ni | 13.8 | 86.5 | 1070 | 2900 | ||
| W40 | ● | ● | Medium medium |
Ni | 13.5 | 85.5 | 930 | 3000 | ||
| The company reserves the right to change the above parameters | ||||||||||
Contact Us
For more information about tungsten steel materials or customized requirements, please fill out the form below, and our professional team will contact you as soon as possible.
Company Address
No. 28, Xiangkou Road, Changping Town, Dongguan City, Guangdong Province, China
Contact Phone
+86-769-83939973
Mobile: +86 18588160018
Email Address
mag2@xycarbide.com
Working Hours
Monday to Friday: 9:00 - 18:00
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